ThermOmegaTech® Announces New Welded Option on STVM® Washdown Station

ThermOmegaTech® is excited to announce improvements to the STVM® washdown station product line, including an STVM® stainless steel washdown option with welded componentry.

STVM welded unit

Adding a stainless steel welded version builds upon ThermOmegaTech’s washdown portfolio, offering a more comprehensive selection for our customers’ needs.

ThermOmegaTech® takes tremendous pride in the industry-leading design and field performance of the STVM steam-water mixing station.

The STVM® Steam Water Mixer Washdown Station is designed for high-temperature washdown to maximize efficiency and minimize downtime in food and beverage processing and other industrial facilities.

The design’s inherent advantages—such as the removable cartridge for easy maintenance and interlocking ball valves to help ensure safe usage—have led to an increasing field base of satisfied, loyal customers.

The ThermOmegaTech STVM® Washdown Station has redefined expectations for safety and ease of maintenance in facilities that mix steam and water for high-temperature washdown to optimize sanitary operations, improve maintenance and operational efficiency, boost safety, and minimize equipment downtime and labor requirements.

Please refer to the STVM product page on the ThermOmegaTech® website for an overview video of its unique features, technical data, and installation/maintenance guidance.

 

About ThermOmegaTech®:

For over 40 years, ThermOmegaTech® has been a leader in designing and manufacturing self-actuated thermostatic valves and actuators.

The company provides innovative thermostatic solutions for various applications, including freeze protection, scald protection, mixing & diverting, steam traps, thermal bypass, tepid water delivery, washdown, balancing, drain tempering, and many other applications where temperature control is critical. Key industries it serves include railroad, commercial plumbing, aerospace, defense, and industrial.

ThermOmegaTech® offers an array of standard valves and specializes in manufacturing highly engineered custom designs to meet your project’s needs. Engineering, manufacturing, assembly, testing, inspection, sales, and customer service departments are all located in one facility for maximum efficiency and effective communication.

ThermOmegaTech® has been ISO 9001-certified for over two decades and achieved AS9100D certification in 2019.

 

Questions? Please contact ThermOmegaTech here.

ThermOmegaTech®, Inc.

353 Ivyland Road, Warminster, PA 18974

Phone: 877-379-8258

Website: www.ThermOmegaTech.com

LinkedIn: www.linkedin.com/company/thermomegatech

Twitter: @thermomegatech

 

ThermOmegaTech Launches New Talking with TOTs Video Featuring STVM® Washdown Station

Video Focuses on High-Temperature Washdown Equipment For Industrial Sanitation

ThermOmegaTech is excited to introduce their newest Talking With TOTs video, featuring Senior Product Specialist Glenn Quinty on ThermOmegaTech’s STVM® Washdown Station.

“We know how critical it is to maintain a clean environment in food processing, dairy, beverage, chemical, petrochemical, and pharmaceutical facilities,” Quinty says. “High-temperature washdown equipment is used to quickly and efficiently clean and sanitize equipment in place to keep production running on time.”

Washdown stations are recommended in food production facilities where transient soil, food production residue, and microorganisms can be present. Depending on the specific product a facility produces, not every facility encounters these hazards, but removing debris, cleaning, and sanitizing is essential to preserving sanitation and product quality.

Steam Water Mixing Valve for Sanitization

Simply put: sanitizing kills bacteria.

Industrial Sanitation comprises several sequences created to protect workers’ health and safety in industrial environments and designed to protect the environment from pollution and industrial waste.

With high temperature washdown equipment, industrial sanitation is achievable. In the Talking with TOTS video, Quinty takes viewers through the washdown process, demonstrating how ThermOmegaTech’s proprietary Silent Venturi Mixing Valve (STVM®) combines steam and water to a user-defined temperature.

STVM Steam and Water Washdown Station for Talking With TOTS for Industrial Sanitation

STVM® Steam & Water Washdown Station

“The steam and water mixing valve’s design is self-scouring, which prevents mineral buildup in tight spaces and reduces maintenance frequency. Maintaining competitor steam and water mixing stations can be time-consuming due to complex disassembly, special tooling requirements, and non-reusable components,” Quinty says.

The compact, reliable, and entirely mechanically operated STVM® Washdown Station is beneficial to any industrial processing plant’s sanitation procedures.

As recent testing found, it is more durable and at least 8-15 decibels quieter than competitor units.

How to Choose the Right High-Temperature Washdown Equipment for Your Facility

Choosing the right washdown equipment can be a challenge, taking into account your facility’s needs and government regulations.

To minimize maintenance downtime and get production lines moving again, the STVM® station is in-line serviceable. The operator simply switches out the STVM® mixing valve cartridge with a spare using a standard wrench, and the unit is operational again in minutes. In contrast, competitor stations must be removed from the wall and completely disassembled to repair, which takes hours and results in more extended downtime.

Operator’s safety is another crucial element that positions the STVM® Station above the competition. Employees should wear the correct PPE (personal protective equipment — including gloves, masks, smocks, etc.) when operating any washdown equipment and have the proper training on the unit. In addition to these safety guidelines, our station has two safety features to help keep your employees safe.

“The mixing valve is designed to reduce flow if the output temperature exceeds the factory set-point and will completely stop flow 15°F above that,” Quinty notes in the video. “The station also has interlocking steam and water shut-off ball valves, so both inlets shut off at the same time to prevent accidental steam-only operation.”

Using food processing cleaning equipment can help to reduce costs, too. Regular maintenance and repair of equipment can help to minimize downtime, saving your facility time and money. Regular cleaning and disinfecting of surface areas can also help to reduce labor costs while following a daily process.

Watch the full Talking With TOTs video here.

If you have questions about the STVM® Washdown Station or want information on pricing and lead times, please don’t hesitate to contact us or one of our authorized distributors.

Case Study: Georgia Snack Company Improves Washdown Safety Procedures with STVM®

For over 20 years, a Georgia snack company has struggled with a number of problems when using steam-heated water hoses during their facility cleaning and sanitizing processes. The biggest issue with these systems was that steam would bore out of the inner working components, creating a steam backdraft to release through the spray nozzle.

These random bursts of steam and hot water became a huge safety risk for their associates. Their existing washdown stations also required 36 internal parts to be replaced which added time and a headache to their maintenance processes. To tackle these pain points, they knew it was time to upgrade and improve their washdown processes.

M. G. Newell Corporation, a distributor of ThermOmegaTech’s food and beverage channel partner, ACE Sanitary, presented the STVM® Steam and Water Washdown Station to the Safety Manager at the snack company.

The STVM® Washdown Station utilizes a proprietary silent type Venturi mixing valve that combines steam and water for a constant stream at the operator’s set temperature. Safety being their number one concern, they were pleased to learn about the STVM® safety feature that is designed to reduce steam flow should the temperature rise above the factory set point and automatically shuts off steam 15°F above that.

In addition to its automatic safety feature, the Safety Manager was very impressed with the ease of cleaning and switching out the cartridge. The STVM® system utilizes an interchangeable cartridge that can be easily replaced or cleaned out, while only using a wrench and a few minutes of time.

STVM Steam and Water Washdown Station

Highly impressed with the overall operation and features of the STVM® Washdown Station, this implementation will no doubt solve their safety problems, as well as minimize downtime due to maintenance.

Read the full case study here.

To learn more about ThermOmegaTech®’s STVM® Steam and Water Washdown Station, click here.