In the News: Sweetening the Deal with EcoFlow Valves

major U.S. sugar producer has several hundred pumps throughout the plant. These pumps are either using packing, which requires constant maintenance or using mechanical seals, which require a water supply to cool and flush it. In the latter instance, the water is usually either returned to a seal water tank or dumped to drain. Any water that ends up on the floor or in a drain finds its way back to process and must be evaporated (large cost) or sent to wastewater (even larger cost). Because of this, any unnecessary water flow that can be cut from the process is beneficial.

CHALLENGES

  • This plant faced several challenges prior to its adoption of EcoFlow valves:
  • The plant could not use mechanical seals on their pumps due to the large water demand and up-front expense of a closed recirculation system.
  • Packing was used in all pumps instead of double mechanical seals, causing leaks and constant maintenance.
  • Expensive seals were damaged every year due to accidental dry running.

HOW OUR ECOFLOW VALVES HELPED

ThermOmegaTech® EcoFlow valves were placed on the seal water outlet of their pumps’ double mechanical seals to control the seal water temperature…

To check out the full article visit Modern Pumping Today.

In the News: Keeping Cool for the Sake of Safety

Modern Pumping Today interviewed our Vice President of Engineering, Nick Tallos, on the role thermal relief valves play in potable water systems.

MPT: What applications are the ThermOmegaTech range of thermal relief valves designed for?

Nick Tallos: The primary application we found for one of our valves, which is used as a thermal relief valve, is for domestic water supply booster pumps—so we’re not talking about chemical or processing pumping with this application; the focus is on potable water for buildings. And in this application, we discovered that the pumps need to be sized for the maximum demand, and they have to be run to maintain pressure throughout the building. In other words, you can’t shut it off…

MPT: How would you best describe the benefits of the ThermOmegaTech range of valves? What are your customers looking for?

Nick Tallos: We’ve had customers report that idling pumps can sometimes elevate water temperatures to what we’d consider standard for hot water taps or even scalding hot. So building managers are obviously concerned about someone in their building turning on what should be a cold water tap and unexpectedly getting hot water…

MPT: How important is customer feedback to your product offerings? What do you hear from your customers that you put into your products?

Nick Tallos: We hold customer feedback at a very high level, especially during product development. Over the years, we’ve learned that the customer wish list makes a pretty good place to start whenever we’re deciding which features should be included on a valve—whether it be pipe sizing, valve size, flow rate. There are so many applications where a self-operating valve link to temperature controls prove beneficial, even separate from pump relief, that we greatly value what our customers bring to the table…

To check out the full article visit Modern Pumping Today.

Winter is Here; Protect Your Exposed Pipes

Exposed pipes can be the biggest headache for plant managers and maintenance personnel in the harsh winter months. Any sort of pump, valve, or process pipe that is exposed to the harsh effects of the Winter is susceptible to freezing and bursting. As you can imagine, this can create havoc in critical systems.

Winter is Here. Protect Your Exposed Pipes HAT/FP Freeze Protection Valve There are many ways to heat these pipes, but in extreme climates, one of the most effective methods is to apply glycol tracing. Since glycol does not freeze and doesn’t require any special handling in environments that need to be explosion-proof, it makes it an ideal solution.

Glycol has a very low freezing point which allows it to remain in the liquid phase, even in very cold temperatures. The exceptional thermal transfer characteristics also make it the obvious choice for a cost-effective heating medium.

How We Can Help.

ThermOmegaTech manufactures many valves that control the flow of, and maximize the effect of glycol through these systems. Our most popular valves for use in glycol tracing include HAT and TV/HAT.

Our valves are not reliant on electricity to operate. To regulate the flow of glycol, each of these valves contains a thermostatic element inside that modulates open or closed to maintain a constant discharge temperature.

Each of them improves system efficiency by automatically varying the rate at which glycol is pumped through the system.

The Solution for Domestic Hot Water Efficiency

For years, manual balancing valves have been the industry standard in regulating the flow of recirculating domestic hot water systems.

Particularly in large, populous commercial buildings, such as offices, hotels, and multi-dwelling housing, maintaining perfect hot water distribution was very challenging until Pennsylvania-based manufacturer ThermOmegaTech®, Inc. launched its self-operating temperature actuated CircuitSolver thermal recirculation valve (Circuit Solver) and set a new standard.

“Even people who are very knowledgeable with years of experience in the industry are impressed with what CircuitSolver can achieve,” shares Nick Tallos, vice president of engineering for ThermOmegaTech and 40-year industry veteran. “They ask, ‘where was this 20 years ago,’ and call CircuitSolver a game-changing technology.

However, ThermOmegaTech is no stranger to game-changing products. Since the company was founded by the late Fred Pirkle in 1983, it has been solving temperature control problems all over the country and the world.

“I was working with Fred before he started ThermOmegaTech,” recounts Tallos, in Warminster. “He was working as a sales representative for another company when he was offered a position in product development in Pennsylvania. A few years later, in the early 1980s, he decided to start his own company.

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Domestic Hot Water: A Better Option?

The facts are frightening – especially since the problem can be avoided.

Consider this: As many as one in 10 patients hospitalized in the U.S. contracts an infection, according to the Wall Street Journal. That means nearly 2 million patients annually are infected by a bacterium or other agents.

The end result?

The cost is nearly 100,000 deaths and $6.5 billion in overall losses.
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Domestic Hot Water: Faster, Better & Cheaper

From Green Lodging News

By Nick Tallos

“I turned on the water in the shower and waited for 10 minutes. Warm water finally started flowing, however, it never lasted more than a minute and alternated mostly with cool to cold water.”

Hotel shower hot water system

Image via Pexels.

That’s the exact quote extracted from an online review of a guest who rated a hotel in Pennsylvania on Tripadvisor.com. The reviewer gave the hotel a rating of two out of a possible five. The site is full of similar comments from guests complaining about how long it took them to get hot water when they wanted to take a shower or wash their hands.

In the hospitality industry, when a guest turns on the hot water in their room, most wait patiently for the water to run a while to the proper temperature. Guests do not like to wait too long for their hot water according to the International Hospitality Association.

In fact, they specifically address “the availability of hot water” as a factor for consideration in their quality standards and star rating systems that they set as the bar for multi-star ratings.

The cost to deliver domestic hot water to ensure customer satisfaction means the domestic hot water system must be balanced in a way that keeps the delivery time low. Until recently, that meant larger recirculating pumps, more recirculating flow, more wear and tear on your hot water system, and more cost.

Read more on Green Lodging News about domestic hot water systems.

In the News: Success Through Diversity

Magnum GURU® Freeze Protection Railroad Valve - Success Through DiversityFrom the Bucks County Courier Times Success Through Diversity

“For 30 years, Warminster’s ThermOmegaTech® has been helping to protect locomotives with the smallest pieces of equipment — valves that keep water from freezing and damaging engines.

Today, under new ownership, the valve manufacturer is growing by diversifying its product line to include everything from commercial plumbing products to regulators for barbecue grills.

The company was founded in 1982 by Fred Pirkle — a “modern-day Edison” who held numerous patents, said Jim Logue, President, CEO.”

ThermOmegaTech® began by providing self-powered freeze-protection valves to railroad companies. Over the years, Pirkle and ThermOmegaTech® developed dozens of valve products. But railroads remain its biggest customer, and the company boasts of a 96 percent market penetration in the industry.

But it’s growing in other industries, as well, Logue said.

ThermOmegaTech®’s aptly named BBQ Guru division — which began as a side hobby for Pirkle — is now the company’s fastest-growing business, Logue said. BBQ Guru makes temperature gauges for barbecue grills, and fields an award-winning barbecue team.

“We’re a custom valve manufacturer,” Logue said. “We do valves for all sorts of uses.”

Its newest product is the Circuit Solver®, which saves water and electricity in large buildings like hotels and apartment complexes by allowing the almost instantaneous delivery of hot water. In other words, no more waiting for the shower to heat up. Therm-Omega-Tech already has about 20 projects either underway or in the pipeline that will use the valve.

Read More…

In the News: ThermOmegaTech Featured in Keystone Edge

Keystone Edge recently profiled Jim Logue, President, CEO, for their “Innovation & Job News” section. Jim discusses ThermOmegaTech’s journey into Lean Manufacturing and the growth that we’ve seen with it.

From www.keystoneedge.com:
A few years ago, when Jim Logue, President, CEO, joined ThermOmegaTech,  a Warminster valve maker, he found a solid, old-line manufacturer. Still, he recalls, the assembly shop and the machine shop were not clearly communicating, leading to inefficiencies and delays.

No more Since 2010, Therm has been “on a lean journey,” says Logue. Mentored by the Delaware Valley Industrial Resources Center, Therm has taken steps to eliminate waste in its manufacturing processes and, equally important, change the plant’s culture by sharing information and ensuring that all 60 employees understand the big picture.”

“We basically have empowered every employee to have a say in how to improve their work area, or what they see elsewhere,” says Logue. “It gives purpose to coming to work.”

Since adapting the principles of lean manufacturing, Logue says, people are working better and smarter and operations are more coordinated and efficient. The company has seen 70% growth in revenues in its top products and has grown jobs by 10%. Logue anticipates adding another three positions in the next six to 12 months.

Read more.

In the NewS: Circuit Solver Featured in HPAC Engineering and Contractor Magazine

The Circuit Solver Balancing Valve was recently featured in both HPAC Engineering Magazine, as well as Contractor Magazine.

HPAC Engineering is the leading mechanical systems engineering publication and voice of leadership in the buildings industry.

Water-temperature-control valve

The Circuit Solver self-actuating temperature-control valve is designed to solve the problem of domestic hot water not being rapidly delivered to all parts of a building. When entering water temperature is below the valve’s set point, a thermal actuator begins to open the valve to establish a flow rate that will achieve set point.

If the water temperature exceeds the set point, the valve begins to throttle back to find the current equilibrium point. This constant, automatic response to water temperature enables each hot-water branch to quickly and consistently deliver the correct temperature to each connected fixture. The all-stainless-steel valve complies with California AB1953 and meets NSF-61 standards. —Therm-Omega-Tech


View the release here.

Contractor Magazine is the online resource for mechanical contracting.

THE CIRCUIT SOLVER VALVE for domestic hot water systems is easy to install and maintain. It responds to changing water temperature and automatically changes flow to keep temperatures evenly distributed. It is constructed of all stainless steel.

View the release here.

Circuit Solver Balancing Valve featured in HPAC Engineering and Contractor Magazine

In the News: CSEMag.com Product of the Year

Drain Tempering Valve Product of the Year - CSEMag.com - ThermOmegaTech, Inc.ThermOmegaTech, Inc has been honored by having two of our valves nominated for Consulting-Specifying Engineer Magazine’s annual Product of the Year award. Both the CircuitSolver™ and the DTV are in the running to be the best Plumbing and Water Management product.

Please take a moment and visit CSEMag.com’s voting page here and select CircuitSolver or DTV as your vote for Product of the Year. You may vote as often as you like.

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The Importance of Return Temperatures

We came across this article on return temperatures. It addresses some key issues in regards to domestic hot water balancing. Our new CircuitSolver™ can be a great way to fix, and even eliminate problems with hot water delivery.

The Importance of Return Temperatures

Delivery & Return Temperatures are the two most critical numbers; these are the temperatures available to the residents at the beginning and at the end of the hot water loop. Too hot is unsafe, too low is unacceptable for cleaning or comfort.

Low Return Temperature is commonly ignored because diagnosis can be tedious and it doesn’t seem like a dangerous problem. Wrong.

Do not ignore a Low Return Temperature Warning! A drop in temperature from delivery to return means that:

  1. Households are quietly suffering with low water temperature,
  2. Residents might be scalded by dangerous fluctuations in water temperature, and,
  3. You are wasting fuel through heat loss.

Return Temperature is like a canary in a coal mine: if there is anything wrong with the hot water system it is often the first alarm to go off. If your return temperature chart isn’t in the pink, your boilers are probably in fine order. But, if you’re seeing a lot of pink, it’s time to fix things before your residents start seeing red

More…

Special thanks to EDC Technologies, Inc. for letting us re-post this.

Remembering Fred Pirkle, 1945-2012

Frederick (Fred) L. PirkleFrederick (Fred) L. Pirkle, owner of ThermOmegaTech, Inc., in Warminster, PA passed away March 9th at his home.

Fred was born on February 17, 1946 in San Antonio, TX to Charles Earl Pirkle and Zutella Bones Pirkle. He lived in San Antonio throughout his childhood and graduated from Harlandale High School in 1964.

In 1970 Fred received a B.S. from the Department of Industrial Technology at Sam Houston State University in Huntsville, TX and in 1972 he received a Masters degree from the same university.

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Following Social Responsibility

Social Responsibility Fred Pirkle

Social Responsibility

“Shotgun Fred’s Guru Crew” The Walk to Defeat ALS!!

Fred Pirkle, aka “Shotgun Fred”, founded ThermOmegaTech® in 1982.

Since then he has patented more than 20 products, including the first temperature control device for charcoal grills/cookers – hence “The BBQ Guru” was born in 2004.

In April 2011, Fred was diagnosed with ALS. As his friends and family are well aware, he is a fighter and continues to fight the disease every day. ALS, or amyotrophic lateral sclerosis, is a progressive neurodegenerative disease that affects nerve cells in the brain and spinal cord.

In Fred’s honor, and in an effort to help support patient service programs and ALS research, ThermOmegaTech® and The BBQ Guru have joined forces with the ALS Association.

We are a corporate sponsor of and have formed a team, “Shotgun Fred’s Guru Crew.” On Saturday, November 5th, we participated in our first Walk to Defeat ALS.

For more information about ALS, Social Responsibility, or this event please go to www.alsphiladelphia.org

OSHA Standard 1910.151(c)

OSHA Standard 1910.151(c) Safety Showers and EyeWash StattionsOSHA Standard 1910.151(c)

Need a refresher on the OSHA standard for safety showers and eyewash stations?

http://www.osha.gov/pls/oshaweb/owadisp.show_document?p_id=9806&p_table=STANDARDS

http://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=INTERPRETATIONS&p_id=24288

Will OSHA cite a facility for not following the recommendations as stated in ANSI standard Z358.1-1990? Specifically, will an OSHA inspector cite a facility for not supplying tempered water to an emergency eyewash and shower?

http://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=INTERPRETATIONS&p_id=24119